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Application : |
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FIE Universal Testing Machine is
designed for testing materials and other
materials and other materials under tension, compression
bending, transverse and shear loads. |
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Principal of Operation : |
Tension Test |
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Operation of the machine is by
hydraulic transmission of load from the test
specimen to a separately housed load
indicator. The hydraulic system is ideal
since it replaces transmission of load
through levers and knife edges, which are
prone to wear and damage due to shock on
rupture of test pieces. |
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Load is applied by a historically
lubricated ram. Main cylinder pressure is
transmitted to the cylinder of the pendulum
dynamometer system housed in the control
panel. The cylinder of the dynamometer is
also of self-lubricating design. The load
transmitted to the cylinder of the
dynamometer is transferred through a lever
system to a pendulum.
Displacement of the
pendulum actuates the rack and pinion
mechanism which operates the load indicator
pointer and the autographic recorder. The
deflection of the pendulum represent the
absolute load applied on the test specimen. |
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Return movement of the pendulum is
effectively damped to absorb energy in the
event of sudden breakage of a specimen. |
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Attachment for Tension Test for shouldered and
threaded specimens |
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Machine consists of : |
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Straining Unit |
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This consists of a hydraulic cylinder
motor with chain and sprocket drive and a
table coupled with the ram of the hydraulic
cylinder, mounted on to a robust base. The
cylinder and the ram are individually lapped
to eliminate friction. The upper cross-head
is rigidly fixed to the table by two straight columns. |
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The lower cross-head is connected to two screwed columns which
are driven by a motor. Axial loading of the
ram is ensured by relieving the cylinder and
ram of any possible side loading by the
provision of ball seatings. |
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An elongation scale, with a minimum
graduation of 1 mm, is provided to measure
the deformation of the specimen.
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Tension test is conducted by gripping the
test specimen between the upper and lower
cross-heads.
Compression, transverse, bending, shear and
hardness tests are conducted between the
lower cross-head and the table. |
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The lower cross-head can be raised or
lowered rapidly by operating the screwed
columns, thus facilitating ease of fixing of
the test specimen. |
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Control Panel : |
Attachment for Tension Test for Wire Ropes |
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The control Panel consists of a power pack complete with drive motor and an oil tank, control valves a pendulum dynamometer a load indicator system and an autographic recorder. |
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Power Pack : |
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The power pack generates the maximum pressure of 200 kgf/cm2. The hydraulic pump provides continuously non-pulsating oil flow. Hence the load application is very smooth. |
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Hydraulic Controls : |
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Hand operates wheels are used to control the flow to and from the hydraulic cylinder. The regulation of oil flow is infinitely variable. Incorporated in the hydraulic system is a regulating valve, which maintains a practically constant rate of piston movement. Control by this valve allows extensometer readings to be taken. |
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Load Indicator System : |
Compression Test |
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This system consists of a large dial and
a pointer. A dummy pointer is provided to
register the maximum load reached during the
test. Different measuring ranges can be
selected by operating the range selection
knob. An overload trip switch is
incorporated which, automatically cuts out
the pump motor when the load range in use is
exceeded. |
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Pendulum Dynamometer : |
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This unit permits selection of favourable
hydraulic ratios producing relatively small
frictional forces. Pressurised oil in the
loading cylinder pushes up the measuring
piston proportionately and actuates the
special dynamometer system. The piston is
constantly rotated to eliminate friction.
The dynamometer system is also provided with
an integral damper and ensures high
reliability of operation. The load
transmitted to the dynamometer is
transferred through a pendulum to the load
indicator. |
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Autographic Continuous Roll
Load-Elongation Recorder : |
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This unit is of the pen and drum type
and is supplied as standard. The horizontal
motion of the pen produces the load ordinate
of the diagram and the drum rotation
produces the extension ordinates, in the
ratio of either 1:5 or 1:10.
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A continuous roll of graph paper is stored inside the drum and is easily replaced. |
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Accuracy & Calibration : |
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AII FIE Universal Testing Machines are
closely controlled for sensitivity, accuracy
and calibration during every stage of
manufacture. Every machine is then
calibrated over each of its measuring ranges
in accordance with the procedure laid down
in BS : 1610 : Part 1 :1992 and IS 1828 :
(Part 1) : 1991. |
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FIE Universal Testing Machines comply with
Grade "A" of BS : 1610 : Part 1:1992 and
class 1 of IS 1828 : (Part1) : 1991
An accuracy of + 1.0% is guaranteed
from 20% of the selected
rang, to full load. Below 20% of the selected
range, the maximum permissible error is 0.2%
of the full load reading. |
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Specification : |
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Model |
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UTN-10 |
UTN-20 |
UTN-40 |
UTN-60 |
UTN-100 |
UTN-200 |
UTN-300 |
Maximum capacity |
kN |
100 |
200 |
400 |
600 |
1000 |
2000 |
3000 |
1st Measuring Range |
kN |
0-100 |
0-200 |
0-400 |
0-600 |
0-1000 |
0-2000 |
0-3000 |
Minimum Graduations |
kN |
0.2 |
0.4 |
1 |
1 |
2 |
4 |
5 |
2nd Measuring Range |
kN |
0-50 |
0-100 |
0-200 |
0-300 |
0-500 |
0-1000 |
0-1500 |
Minimum Graduations |
kN |
0.1 |
0.2 |
0.5 |
0.5 |
1 |
2 |
2.5 |
3rd Measuring Range |
kN |
0-25 |
0-50 |
0-100 |
0-120 |
0-250 |
0-500 |
0-600 |
Minimum Graduations |
kN |
0.05 |
0.1 |
0.25 |
0.2 |
0.5 |
1 |
1 |
4th Measuring Range |
kN |
0-10 |
0-20 |
0-40 |
0-60 |
0-100 |
0-200 |
0-300 |
Minimum Graduations |
kN |
0.02 |
0.04 |
0.1 |
0.1 |
0.2 |
0.4 |
0.5 |
Clearance for tensile at fully
descended working piston |
mm |
50-700 |
50-700 |
50-700 |
50-800 |
50-850 |
50-900 |
50-900 |
Clearance for compression test
at fully descended working
piston |
mm |
0-700 |
0-700 |
0-700 |
0-800 |
0-850 |
0-900 |
0-900 |
Clearance between columns |
mm |
500 |
500 |
500 |
600 |
750 |
850 |
850 |
Ram stroke |
mm |
150 |
200 |
200 |
250 |
250 |
300 |
300 |
Straining/piston speeds (at no
load) |
mm/min |
0-300 |
0-150 |
0-150 |
0-100 |
0-80 |
0-45 |
0-50 |
Connected Load |
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HP |
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1.3 |
1.3 |
2.3 |
2.5 |
3.5 |
6.5 |
8.5 |
V |
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400-440 |
400-440 |
400-440 |
400-440 |
400-440 |
400-440 |
400-440 |
Ø |
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3 |
3 |
3 |
3 |
3 |
3 |
3 |
Dimensions |
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L X W X H (approx.) |
mm |
2032 x
750 x
1960 |
2032 x
750 x
1960 |
2060 x
750 x
2180 |
2265 x
750 x
2534 |
2415 x
815 x
2900 |
3000 x
1200 x
3600 |
3500 x
1900 x
4550 |
Weight approx. |
kg |
1500 |
1500 |
2500 |
3500 |
5500 |
12 500 |
22 000 |
Standard Accessories |
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For Tension Test |
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Clampings jaws for flat
specimens diameter |
mm |
10-20
20-30 |
10-20
20-30 |
10-25
25-40 |
10-25
25-40
40-55 |
10-25
25-45
45-70 |
20-40
20-60
60-80 |
25-50
50-70
70-90 |
Clampings jaws for flat
specimens thickness
width |
mm |
0-10
10-20
50 |
0-10
10-20
50 |
0-15
15-3-
65 |
0-15
15-3-
70 |
0-22
22-44
44-65
70 |
0-20
20-45
45-70
90 |
0-25
25-50
50-75
100 |
For Compression Test |
mm |
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Pair of compression plates of
diameter |
mm |
120 |
120 |
120 |
120 |
160 |
220 |
220 |
For Transverse Test |
mm |
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Table with adjustable rollers
width of rollers |
mm |
160 |
160 |
160 |
160 |
160 |
200 |
200 |
Diameter of rollers |
mm |
30 |
30 |
30 |
50 |
50 |
70 |
70 |
Maximum clearance between
supports |
mm |
500 |
500 |
500 |
600 |
800 |
900 |
1000 |
Radius of punch tops |
mm |
6,12 |
6,12 |
12, 16 |
16, 22 |
16, 22 |
30, 40 |
50, 75 |
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Transverse Test |
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Calibration of Machine with providing Ring |
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Calibration of Machine with providing Ring |
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Due to constant, R & D, specifications and features are subjected to change without notice. The diamensions given a bove are approximate. |
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Special Accessories : |
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These include load stabilizer,
Brinell test attachment, Bend test
attachment, Shear test attachment
and a wide range accessories offered
on request at additional cost. |
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Installation : |
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It is recommended that machines be
erected on a foundation. Details on
foundation can be given on request |
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